CG100 Manuals


connection from one terminal to another. Shorting the battery terminals together may
cause sparks, burns, or a fire.
• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools, with sharp cutting edge are less likely to bind and are easier to control.
• Check for misalignment or binding of moving parts, breakage of parts, and any other
condition that may affect the tool’s operation. If damaged, have the tool serviced
CG100 - CORDLESS CAULK GUN
before using. Many accidents are caused by poorly maintained tools.
• Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool may create a risk of injury when used on
another tool.
INSTRUCTION MANUAL
Service
• Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel may result in a risk of injury.
• When servicing a tool, use only identical replacement parts. Follow instructions in
the Maintenance section of this manual. Use of unauthorized parts or failure to follow
Maintenance Instructions may create a risk of shock or injury.
Specific Safety Rules
• Hold tool by insulated gripping surfaces when performing an operation where the
cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will
also make exposed metal parts of the tool "live" and shock the operator.
• Keep hands out of the plunger and rod area of the caulk gun. Fingers can be pinched
between the tube holder and the plunger.
• When operating caulk gun overhead, do not have plunger rod in the path of your
eyes or head. Plunger rod may slip back in direction of user. Always wear eye protection
when using the caulk gun.
• Always work in properly ventilated area and wear appropriate respiratory protection
if necessary.  Fumes from some caulks and adhesives can be noxious.
• Always read and follow the manufacturer’s instructions on the caulk or adhesive
tube.  Failure to do so may result in personal injury.
THANK YOU FOR CHOOSING BLACK & DECKER!
The label on your tool may include the following symbols.
GO TO WWW.BLACKANDDECKER.COM/NEWOWNER
V ..........................volts
A..........................amperes
Hz ........................hertz
W ........................watts
TO REGISTER YOUR NEW PRODUCT.
min ........................minutes
......................alternating current
......................direct current
no ........................no load speed
BEFORE RETURNING THIS PRODUCT 
..........................Class II Construction
........................earthing terminal
FOR ANY REASON PLEASE CALL 
........................safety alert symbol
.../min ..................revolutions or 
reciprocations per minute
FUNCTIONAL DESCRIPTION
1-800-544-6986 
(FIGURE A)
A
BEFORE YOU CALL, HAVE THE CATALOG No. AND DATE CODE AVAILABLE. IN MOST CASES, A
1. Trigger
5
4
2. Battery Compartment
BLACK & DECKER REPRESENTATIVE CAN RESOLVE THE PROBLEM OVER THE PHONE. IF YOU HAVE A
6
3. Lanyard
7
SUGGESTION OR COMMENT, GIVE US A CALL. YOUR FEEDBACK IS VITAL TO BLACK & DECKER.
4. Plunger Rod
5. 2 Speed On/Off Switch
6. Caulk Carriage 
1
3
7. Seal Poker (other side)
SAVE THIS MANUAL FOR FUTURE REFERENCE.
2
VEA EL ESPAÑOL EN LA CONTRAPORTADA.
BATTERY INSTALLATION
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE
B
Insure the on/off switch (5) is in the full off position by
GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL
moving switch to "O" position. Open the battery
PRODUCTO. 
compartment cover (2). Insert 4 fresh1.5 volt AA batteries
Cat No. CG100
Form No. 90503222      (APR - 06)   Copyright © 2006 Black & Decker     Printed in China
as shown in figure B, making sure to match (+) and (-)
terminals correctly. Replace battery compartment cover. 
GENERAL SAFETY RULES - FOR ALL BATTERY OPERATED TOOLS
WARNING: Batteries can explode, or leak, and can
cause injury or fire. To reduce this risk:
• Carefully follow all instructions and warnings on the battery
WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all
label and package. 
instructions listed below, may result in electric shock, fire and/or serious personal injury.
• Always insert batteries correctly with regard to polarity (+
and -), marked on the battery and the equipment.
SAVE THESE INSTRUCTIONS
• Do not short battery terminals.
Work Area
• Do not charge batteries.
• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
• Do not mix old and new batteries. Replace all of them at the same time with new batteries of
• Do not operate power tools in explosive atmospheres, such as in the presence of
the same brand and type.
flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or
• Remove dead batteries immediately and dispose of per local codes.
fumes.
• Do not dispose of batteries in fire.
• Keep bystanders, children, and visitors away while operating a power tool. Distractions
• Keep batteries out of reach of children.
can cause you to lose control.
• Remove batteries if the device will not be used for several months.
Electrical Safety
“Transporting batteries can possibly cause fires if the battery terminals inadvertently
come in contact with conductive materials such as keys, coins, hand tools and the like.
• Do not abuse the cord. Never use the cord to carry the tool. Keep cord away from
The US Department of Transportation Hazardous Material Regulations (HMR) actually
heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged
prohibit transporting batteries in commerce or on airplanes (i.e. packed in suitcases and
cords may create a fire.
carryon luggage) UNLESS they are properly protected from short circuits.  So when
• A battery operated tool with integral batteries or a separate battery pack must be
transporting individual batteries, make sure that the battery terminals are protected and
recharged only with the specified charger for the battery. A charger that may be suitable
well insulated from materials that could contact them and cause a short circuit.”
for one type of battery may create a risk of fire when used with another battery.
• Use battery operated tool only with specifically designated battery pack. Use of any
ASSEMBLY
C
other batteries may create a risk of fire.
CAULK OR ADHESIVE TUBE PREPARATION
• Follow manuafacturer’s recommendation to suit the job.
Personal Safety
Cut the nozzle of the tube at an angle. The closer to the
• Stay alert, watch what you are doing and use common sense when operating a power
end of the nozzle that you make your cut, the narrower the
tool. Do not use tool while tired or under the influence of drugs, alcohol, or
opening will be. The smaller the opening the smaller the
medication. A moment of inattention while operating power tools may result in serious
caulk bead.
personal injury.
• The seal poker (7) can be removed (or stay attached to
• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your
caulk carriage) as shown in figure C and used to pierce
hair, clothing , and gloves away from moving parts. Loose clothes, jewelry, or long hair
the inner seal of the tube. Make sure that the seal is
can be caught in moving parts. Air vents cover moving parts and should be avoided.
pierced. If not, the material may be forced out the rear of
the gun. When using a partially depleted tube, insert the seal poker (7) first to remove any
• Avoid accidental starting. Be sure switch is in the locked or off position before
hardened material on the inside. 
inserting battery pack. Carrying tools with your finger on the switch or inserting the battery
D
pack into a tool with the switch on invites accidents.
CAULK OR ADHESIVE TUBE INSTALLATION
• Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is
• Insure the on/off switch (5) is in the full off position by
left attached to a rotating part of the tool may result in personal injury.
moving switch to "O" position.
• Do not overreach. Keep proper footing and balance at all times. Proper footing and
• Remove the caulk carriage (6) by rotating it
balance enable better control of the tool in unexpected situations.
counterclockwise until arrow on tool is aligned with unlock
image on caulk carriage. Pull caulk carriage straight out.
• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes,
hard hat, or hearing protection must be used for appropriate conditions.
• Pull the plunger (4) back far enough to allow the tube to fit
in the caulk carriage (6).
Tool Use and Care
• Insert the caulk or adhesive tube into the caulk carriage.
Make sure that the seal has been broken inside the caulk
• Use clamps or other practical way to secure and support the workpiece to a stable
E
nozzle.
platform. Holding the work by hand or against your body is unstable and may lead to loss of
control.
• Insert the caulk carriage into the main housing as shown in
figure D.  Confirm caulk carriage is aligned properly, then
• Do not force tool. Use the correct tool for your application. The correct tool will do the
rotate carriage clockwise until arrow on tool is aligned with
job better and safer at the rate for which it is designed.
lock image on carriage.
• Do not use tool if switch does not turn it on or off. A tool that cannot be controlled with the
• Push plunger rod forward until it rests against the back of
switch is dangerous and must be repaired.
the tube as shown in figure E.
• Disconnect battery pack from  tool or place the switch in the locked or off position
before making any adjustments, changing accessories, or storing the tool. Such
preventative safety measures reduce the risk of starting the tool accidentally.
• Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
• When battery pack is not in use, keep it away from other metal objects like: paper
clips, coins, keys, nails, screws or other small metal objects that can make a


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