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magicolor ® 330
Service Manual

November 2000
1750049-001B


Document Outline

  • magicolor 330 Service Manual
  • Contents
  • Section 1. Introduction
  • Section 2. The FIP Flowchart
  • Section 3 - Primary FIPs: Error Messages
    • 3 - Primary FIPs: Error Messages
      • 3.1 - Error Message: Replace Fuser Oil Roller
      • 3.2 - Error Message: Waste Toner Box Full
      • 3.3 - Error Message: Black Toner Empty
      • 3.4 - Error Message: Cyan Toner Empty
      • 3.5 - Error Message: Magenta Toner Empty
      • 3.6 - Error Message: Yellow Toner Empty
      • 3.7 - Error Message: Put Paper in OPT3 Bin
      • 3.8 - Error Message: Put Paper in MPT
      • 3.9 - Error Message: Put paper in OPT2 Bin
      • 3.10 - Error Message: Put Paper in OPT1 Bin
      • 3.11 - Error Message: Put Paper in Upper Bin
      • 3.12 - Error Message: Incorrect OPC Drum 2
      • 3.13 - Error Message: Incorrect OPC Drum 1
      • 3.14 - Error Message: OPC Count Error
      • 3.15 - Error Message: Incorrect OPC Drum ID
      • 3.16 - Error Message: Used OPC End of Life
      • 3.17 - Error Message: OPC Verify Error
      • 3.18 - Error Message: OPC Comm Error
      • 3.22 - Error Message: Paper Size Mismatch
      • 3.23 - Error Message: Paper Jam Fuser
      • 3.24 - Error Message: Paper Jam Registration
      • 3.25 - Error Message: Paper Jam Exit
      • 3.26 - Error Message: Adjust OPT3 Bin
      • 3.27 - Error Message: Black Toner Missing
      • 3.28 - Error Message: Cyan Toner Missing
      • 3.29 - Error Message: Magenta Toner Missing
      • 3.30 - Error Message: Yellow Toner Missing
      • 3.31 - Error Message: Call for Service Engine Memory
      • 3.32 - Error Message: Waste Toner Box Missing
      • 3.33 - Error Message: Call for Service Fuser Temp Low
      • 3.34 - Error Message: Call for Service Rotary Sensor
      • 3.35 - Error Message: Call for Service Environment Sensor
      • 3.36 - Error Message: Call for Service Paper Motor
      • 3.37 - Error Message: Call for Service Low Density
      • 3.38 - Error Message: Call for Service High Density
      • 3.39 - Error Message: Adjust Upper Bin
      • 3.40 - Error Message: Call for Service Fuser Lamp
      • 3.41 - Error Message: Adjust Opt2 Bin
      • 3.42 - Error Message: Adjust Opt1 Bin
      • 3.43 - Error Message: Call for Service Main Motor
      • 3.44 - Error Message: Call for Service ROS Motor
      • 3.45 - Error Message: Call for Service Fuser Temp High
      • 3.46 - Error Message: Excessive Toner Coverage
      • 3.47 - Error Message: Fuser Missing
      • 3.48 - Error Message: Fuser Oil Roll Missing
      • 3.49 - Error Message: Call for Service Fuser Warm-up
      • 3.50 - Error Message: Call for Service BTR2 Error
      • 3.52 - Error Message: Replace Fuser
      • 3.53 - Error Message: Replace IBT Belt Cleaner
      • 3.54 - Error Message: Replace BTR2
      • 3.55 - Error Message: Replace OPC Drum
      • 3.56 - Error Message: Feeder Cover Missing
      • 3.57 - Error Message: Fuser Unit Missing
      • 3.58 - Error Message: Exit Cover Open
      • 3.59 - Error Message: MPT Tray Open
      • 3.60 - Error Message: Front Cover Open
      • 3.61 - Error Message: Top Stack Full
      • 3.66 - Error Message: Call For Service Engine NVR
      • 3.67 - Error Message: BTR2 Life Low
      • 3.68 - Error Message: Belt Cleaner Life Low
      • 3.69 - Error Message: Replace OPC Drum
      • 3.70 - Error Message: Fuser Life Low
      • 3.71 - Error Message: Fuser Oil Low
      • 3.72 - Error Message: Waste Toner Nearly Full
      • 3.73 - Error Message: Black Toner Low
      • 3.74 - Error Message: Cyan Toner Low
      • 3.75 - Error Message: Magenta Toner Low
      • 3.76 - Error Message: Yellow Toner Low
  • Section 4 - Primary FIPs: Printer Performance Problems
    • 4 - Printer Performance Problem FIPs
      • 4.1 - Inoperative Printer
      • 4.2 - Erratic Printer Operation
  • Section 5 - Primary FIPs: Image Quality Problems
    • The Use of Diagnostics Test Print
    • 5.1 - Light (Undertoned) Prints
    • 5.2 - Blank Prints
    • 5.3 - Black Prints
    • 5.4 - Vertical Band Deletions
    • 5.5 - Horizontal Band Deletions
    • 5.6 - Vertical Streaks
    • 5.7 - Horizontal Streaks
    • 5.8 - Spot Deletions
    • 5.9 - Spots
    • 5.10 - Residual Image or Ghosting
    • 5.11 - Background
    • 5.12 - Toner on Back of Print
    • 5.13 - Skewed Image
    • 5.14 - Damaged Prints
    • 5.15 - Unfused Image or Image Easily Rubs Off of Page
    • 5.17 - The Printed Image is Mottled
    • 5.18 - Image Not Registered Correctly on the Page
    • 5.19 - Color Layers are not Registered Correctly
    • 5.20 - Color Representation Not Correct
  • Section 6 - Secondary FIPs Contents
    • 6.1 - Electrical Noise
  • Section 7 - Getting Connected to Engine Diagnostics
    • Connecting to Engine Diagnostics
  • Section 8 - Accessing Life Counters From Engine EEPROM
    • Life Counters Overview
  • Section 9 - Removal and Replacement Procedures
    • Removal and Replacement Procedures (RRPs)
      • 9.1 Front Cover Assembly
      • 9.2 Inner Cover Assembly
      • 9.3 Top Cover Assembly
      • 9.4 Rear Cover
      • 9.5 Front Lower Cover
      • 9.6 Filter Assembly
      • 9.7 Left Lower Cover
      • 9.8 Right Cover Assembly
      • 9.9 Operation Panel
      • 9.10 Front Snubber
      • 9.11 End Guide
      • 9.12 Sector Gear
      • 9.13 Feed Roll Assembly
      • 9.14 Feed Roll
      • 9.15 Feed Solenoid
      • 9.16 Turn Roll Assembly
      • 9.17 Size Switch Assembly
      • 9.18 No Paper Sensor Assembly
      • 9.19 Low Paper Sensor
      • 9.20 Turn IN Chute
      • 9.21 Universal Paper Tray
      • 9.22 MSI Assembly
      • 9.23 MSI Front Cover
      • 9.24 MSI Rear Cover
      • 9.25 MSI Tray Assembly
      • 9.26 MSI Top Cover Assembly
      • 9.27 MSI Edge Sensor
      • 9.28 MSI Short No Paper Sensor
      • 9.29 MSI Pick Up Roll
      • 9.30 MSI Roll Assembly
      • 9.31 MSI Pick Up Solenoid
      • 9.32 MSI Clutch
      • 9.33 MSI Retard Pad Assembly
      • 9.34 MSI Bottom Assembly
      • 9.35 MSI Long No Paper Sensor
      • 9.36 Main Paper Handling Assembly
      • 9.37 Paper Handling Turn Chute Assembly
      • 9.38 Pre-Registration Chute Assembly
      • 9.39 Registration Chute Assembly
      • 9.40 Pre-Registration Roll Assembly
      • 9.41 Pre-Registration Clutch
      • 9.42 Registration Clutch
      • 9.43 Metal Registration Roll
      • 9.44 Rubber Registration Roll
      • 9.45 Registration Sensor
      • 9.46 Registration Brake Clutch
      • 9.47 ROS Assembly
      • 9.48 Xerographic Cartridge
      • 9.49 Waste Toner Box
      • 9.50 ADC Sensor Assembly
      • 9.51 Erase Lamp Assembly
      • 9.52 XL Rail Assembly
      • 9.53 Waste Toner Sensor
      • 9.54 Toner Box Sensor
      • 9.55 Yellow (Y) Toner Cartridge
      • 9.56 Magenta (M) Toner Cartridge
      • 9.57 Cyan (C) Toner Cartridge
      • 9.58 Black (K) Toner Cartridge
      • 9.59 Yellow (Y) Developer Assembly
      • 9.60 Yellow (Y) Developer
      • 9.61 Magenta (M) Developer Assembly
      • 9.62 Magenta (M) Developer
      • 9.63 Cyan (C) Developer Assembly
      • 9.64 Cyan (C) Developer
      • 9.65 Black (K) Developer Assembly
      • 9.66 Black (K) Developer
      • 9.67 Rotary Frame Assembly
      • 9.68 Rotary Sensor
      • 9.69 Cartridge Sensor
      • 9.70 Used Cartridge Sensor
      • 9.71 Transfer Assembly
      • 9.72 Tension Lever
      • 9.73 2nd BTR Cam Assembly
      • 9.74 BTR Cam Solenoid
      • 9.75 2nd BTR Assembly
      • 9.76 Belt Cleaner Assembly
      • 9.77 Auger Assembly
      • 9.78 IBT Belt Assembly
      • 9.79 TR0 Sensor
      • 9.80 Fuser Assembly
      • 9.81 Main Fuser Assembly
      • 9.82 Oil Roll Assembly
      • 9.83 Pressure Roll
      • 9.84 Heat Roll
      • 9.85 Pressure Roll Heat Rod
      • 9.86 Heat Roll Heat Rod
      • 9.87 Upper Fuser Assembly
      • 9.88 Temperature Sensor Assembly
      • 9.89 Fuser Exit Sensor
      • 9.90 Exit-1 Roll Assembly
      • 9.91 Exchange Chute
      • 9.92 Exchange Solenoid
      • 9.93 Oil Cam Solenoid
      • 9.94 Oil Cam Assembly
      • 9.95 CRU Switch Assembly
      • 9.96 Cleaner Cam Solenoid
      • 9.97 Cleaner Cam Assembly
      • 9.98 Upper Guide Assembly
      • 9.99 Lower Guide Assembly
      • 9.100 Exit Tray
      • 9.101 Lower Exit Assembly
      • 9.102 Upper Exit Assembly
      • 9.103 Full Stack Sensor
      • 9.104 Exit-2 Roll Assembly
      • 9.105 Exit-3 Roll Assembly
      • 9.106 Top Exit Sensor
      • 9.107 Exit Chute Switch
      • 9.108 Fuser Fan
      • 9.109 Paper Handling Drive Assembly
      • 9.110 Fuser Drive Assembly
      • 9.111 Paper Handling Motor Assembly
      • 9.112 Process Motor Assembly
      • 9.113 Process Drive Assembly
      • 9.114 Rotary Motor Assembly
      • 9.115 Rotary Motor PWB
      • 9.116 Dispense Motor Assembly
      • 9.117 Developer Clutch Assembly
      • 9.118 Developer Tie Plate
      • 9.119 Low Voltage Power Supply
      • 9.120 High Voltage Power Supply (HVPS)
      • 9.121 Top Cover Switch
      • 9.122 Developer Fan
      • 9.123 MCU PWB
      • 9.124 Front Cover Switch R
      • 9.125 Front Cover Switch L
      • 9.126 Environment Sensor
      • 9.127 Controller Chassis Assembly
      • 9.128 Controller Fan
      • 9.129 Controller PWB
      • 9.130 Fuser Entrance Sensor
      • 9.131 Fuser Chute Fan
  • Section 10 - Locating P/J Connectors
    • P/J Location Table
    • P/J Location Map 1
    • P/J Location Map 2
    • P/J Location Map 3
    • P/J Location Map 4
    • P/J Location Map 5
    • P/J Location Map 6
    • P/J Location Map 7
    • P/J Location Map 8
  • Section 11 - Parts List
    • PL1.1 Cover
    • PL2.1 Paper Tray I
    • PL2.2 Paper Tray II
    • PL3.1 Paper Feeder
    • PL4.1 Multi Sheet Inserter I (MSI)
    • PL4.2 Multi Sheet Inserter II (MSI)
    • PL4.3 Multi Sheet Inserter III (MSI)
    • PL5.1 Paper Transportation l
    • PL5.2 Paper Transportation ll
    • PL6.1 Xerographics
    • PL7.1 Development l
    • PL7.2 Development ll
    • PL8.1 IBT l
    • PL8.2 IBT ll
    • PL8.3 IBT lll
    • PL8.4 IBT lV
    • PL9.1 Fusing l
    • PL9.2 Fusing ll
    • PL9.3 Fusing lll
    • PL9.4 Fusing IV
    • PL10.1 Paper Exit l
    • PL10.2 Paper Exit ll
    • PL11.1 Drive
    • PL12.1 Frame
    • PL13.1 Electrical l
    • PL13.2 Electrical ll
    • PL14.1 Controller
    • PL30.1 Option Tray I
    • PL30.2 Option Tray II
  • Section 12 - Wiring Diagrams and Signal Information
    • Master Wiring Diagram
  • Section 13 - Printer Specifications
    • General Specifications
    • Image Registration and Reproduction Tolerances
    • Paper Input Devices


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